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Thread: need some advice / help regarding the engine block...

  1. #1
    Join Date
    Nov 2009
    Location
    Newcastle, NSW
    Posts
    79
    Users Country Flag

    Exclamation need some advice / help regarding the engine block...

    hi all, i spend yesterday removing my intake manifold and replacing the gasket with a newsouth power gasket, ps. this is a more annoying job that people said it would be, but anyway its done now. problem is when i was replacing the screws and tighting them ( from the centre out) i sheared the head off the middle upper one. i really pisses me off, im so dam mad at myself . could some one please tell me what my options are... is the car safe to run with that one bolt missing ( snapped off) ? and what is the possibility of removing it with out taking the engine to bits...? im guessing that at the very least i might need to be drilled out. any advice to rectify my stupidity would be greatly appreciated!!!
    MK4 2003 GTI - GIAC - APR R1 DV - 17 BBS - TT short shift

    42DD 3in DP - AWE 2.5in CATBACK - POWER GASKET+
    ECS LIGHTENED PULLEYS - AFE Pro S Stage 1 Intake

  2. #2
    Join Date
    Nov 2006
    Location
    Largs Bay, S.A.
    Posts
    750
    Users Country Flag
    You could try using a screw extractor or maybe a left hand drill bit with a reversible drill to get the bolt out ...

    Catalog

  3. #3
    Join Date
    May 2005
    Location
    Melbourne, Mexico
    Posts
    8,995
    Users Country Flag
    Take the manifold off and if the stud isn't sheared off flush with the head you'll get it out with pliers or vice grips. Easy, except for the taking the manifold off again bit. Or leave it and see if it plays up.

    Gavin

  4. #4
    Join Date
    Aug 2007
    Location
    Dont poke and hope, scan, smoke and scope
    Posts
    4,423
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    I know its a total pain, you can try the above but im sure itll draw air, doesnt take much. If you have a mate with a smoke machine you could smoke it first, if its gonna draw air its gonna leak smoke
    ( geez i love my smoke machine )
    Hope it works out for ya
    Cheers
    Jmac
    Alba European
    Service, Diagnostics and repairs. Mobile Diag available on request
    Audi/VW/Porsche Factory trained tech 25+ yrs exp
    For people who value experience call 0423965341

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