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Thread: Gremlin in my Engine bay

  1. #1
    Join Date
    Sep 2022
    Location
    Eltham Victoria
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    5
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    Gremlin in my Engine bay

    Hi all .
    2006 4 Motion AXE Tdi .
    Scratching my head as to where to go next . Will shorten the story . Installed a replacement engine and while doing so replaced injector , glow plug looms with new ones . New cam installed also . New turbo, N75 valve , EGR delete done . Pre DPF so no issue there .
    Anyway van was running like a clock . Drove really well no issues at all ( yes I see the smiles on your faces as your reading this part ) . Driving on a rough section of highway merging onto the motorway and all of a sudden I get an increasing vibration from the engine through the cabin . With no load on engine it starts and revs fine . Once in gear and load applied it starts vibrating . Have done a check of the drive shafts and they are all solid . Did an OBD check and scans came back with Camshaft position sensor code P0341 . So I checked continuity between ECU and sensor , all good . Replaced sensor with new one . No change . other errors Cylinder 5 Pump injector P1670 Electrical error in circuit also came up with Cyl 5 Misfire detected .
    So I thought possibly a clip had detached from injector 5 .
    Front off, rockerGremlin in my Engine bay-unnamed-jpgGremlin in my Engine bay-1000001908-jpgGremlin in my Engine bay-1000001909-jpgGremlin in my Engine bay-1000001910-jpgGremlin in my Engine bay-1000001911-jpgGremlin in my Engine bay-1000001912-jpg cover off , you know the drill . Well all clips firmly in place and now I have no idea where to go next .

    Any help, previous experience with similar or direction would be greatly appreciated .

    I hate seeing the van just sitting in the garage . My skill levels are also reaching the limit .

    Cheers All

  2. #2
    Join Date
    Feb 2008
    Location
    Adelaide,Oz
    Posts
    379
    manual/auto?
    If manual, suspect DMF?
    Does it vibe in gear/out of gear?

    did you use locking tools for the cam timing?
    Last edited by Rebuild; 03-04-2025 at 10:42 AM.
    Steve
    04 T5

  3. #3
    Join Date
    Sep 2022
    Location
    Eltham Victoria
    Posts
    5
    Users Country Flag Thread Starter
    Quote Originally Posted by Rebuild View Post
    manual/auto?
    If manual, suspect DMF?
    Does it vibe in gear/out of gear?

    did you use locking tools for the cam timing?
    Hi rebuild ,

    Yes Manual , Brand new DMF too . Yes locking tools used on camshaft replacement .

    It seems to build its vibration . accelerator off it dies off then when applying pedal it starts again to increase .

  4. #4
    Join Date
    Oct 2008
    Location
    Mt Cotton
    Posts
    3,763
    Only a suggestion but check all the vacuum pipes , we had turbo replaced some years ago and it almost did the same thing we found a small split in one of the vacuum tubes causing the engine to sort of beak down under load .

  5. #5
    Join Date
    Apr 2025
    Location
    Brisbane
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    1
    Users Country Flag

    This could be cam-to-crank timing just slightly off – P0341 can show up even with locking tools if there's minute misalignment. Second possibility: actual issue with injector 5 – check loom, plug and unit injector resistance.

    Had same vibe – idled perfect, shook like mad under load. Turned out my injector was slightly loose in the bore
    Last edited by martha88; 16-04-2025 at 08:33 PM.

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