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Thread: Brake Pedal Problems in MK1 GLD

  1. #1

    Brake Pedal Problems in MK1 GLD

    Hey Guys

    My MK1 GLD currently has problems with its brake pedal but as I am not completely mechanically minded I don't know what is exactly is wrong.

    Basically the brake pedal wont go down, but I still have braking (just takes effort).

    From what I have been told by people who have a better idea than me is that the master cylinder piston is getting jammed (is this an accurate assessment?)

  2. #2
    Join Date
    May 2006
    Location
    Adelaide South Australia
    Posts
    1,302
    Not sure if i'm on the right track, but you say that the brakes still work but with a high pedal pressure. You may have no boost pressure because of a split diaphram in the vacuum pump.

  3. #3
    Join Date
    Mar 2007
    Location
    Ringwood Vic
    Posts
    92
    If the piston was getting jammed, you probably wouldnt have any brakes - does sound more like a vacuum assist problem, split diaphram or leaking hose.

  4. #4
    brackie Guest

    Vacuum pump overhaul

    These are the classic symptoms of a blown vacuum pump diaphragm. These and the valves that serve them don't last for ever...particularly as the engine wears and some blowby oil gets into the pump to attack the rubberware.

    Cheap and easy fix as the pump is easily accessible and the diaphragm kit not pricey. I get mine from US ebay although I have in the past been chastised by forum members saying that I should buy Australian. Your decision.

  5. #5
    Brackie you are correct in your assessment!

    Now where do I get the parts to fix the problem?
    '78 Golf MK1 GLD

  6. #6
    brackie Guest

    I'll pm you

    I'll pm you mate, as last time I recommended where to get Mk1 diesel parts I got criticised for it.

  7. #7
    Join Date
    Apr 2006
    Location
    Hobart,Tas
    Posts
    3,412
    Users Country Flag
    Vaccum pump kits are readily available at any VW parts place. Its a very common problem.
    Andrew
    Par 6 Golf GTI. Coilovers, BBS CH Wheels, APR'd
    Caddy van 05/07 (colourcoded) (BRIGHT! orange!) coilovers, Konis 18in. wheels, Oettinger tuned

  8. #8
    Join Date
    May 2006
    Location
    Adelaide South Australia
    Posts
    1,302
    I recently purchased a valve kit $12.50 & a diaphram kit also for $12.50 from my vw parts supplier in Adelaide. In the kit was a small amount of loctite that goes on the thread beneath the diaphram. Refer to your manual for procedure on installation of diaphram otherwise it won't last long.

  9. #9
    brackie Guest

    Great price!

    Why couldn't I get one for that price when I needed it The best I was quoted was ~$50 (genuine) and that was just for the main diaphragm. Please give us the name and address of the parts dealer that you found (I'll order a spare).

  10. #10
    Join Date
    May 2006
    Location
    Adelaide South Australia
    Posts
    1,302

    Quote Originally Posted by brackie View Post
    Why couldn't I get one for that price when I needed it The best I was quoted was ~$50 (genuine) and that was just for the main diaphragm. Please give us the name and address of the parts dealer that you found (I'll order a spare).
    The parts came from IMPARTS EUROPEAN [formally Intervolks]
    The contact is Dean Hoskin [08] 82603667

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