Bit of a follow up, today I went the hotdog route (a Redback which apparently is similar to Lukey, not sure).
Anyway the drone at freeway speeds is gone, but i do get some "boomy" type noise say accelerating from 80 to 90, but once it's reached the target speed it's pretty quiet.
Also get a bit of drone whilst decelerating, but it seems to be better managed when in "Sport" mode compared to "D".
Exhaust guy said let it settle for a few weeks and if it's still really noisy he can put a mini muffler between the resonator and the muffler.
It sounds really good still, still get the DSG fart (just not as loud and raspy) and has a good engine note 90% of the time.
The missus was at least a bit happier after I took her for drive afterwards lol
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