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Thread: Intercooler hose blowing off.

  1. #1
    Join Date
    Feb 2008
    Location
    Geelong
    Posts
    33

    Intercooler hose blowing off.

    My intercooler Jose has blown off on three separate occasions. Each time a new clip and o ring has been fitted.

    Has anybody else had this issue?

    My car is 2007 2.0 TDI 293K on the clock.


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    2.0TDI Comfortline, Candy White, Sun Roof, Leather, SATNAV, Bluetooth, 6 Speed Manual

  2. #2
    Join Date
    Dec 2008
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    Sydney/Canberra
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    It might be time to bite the bullet and replace the hose.

    The tabs on the hose that the clip registers with, wear down over time from movement in the joint itself.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  3. #3
    Join Date
    Feb 2008
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    Geelong
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    Thread Starter
    Yes replacing the hose may be in order.


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    2.0TDI Comfortline, Candy White, Sun Roof, Leather, SATNAV, Bluetooth, 6 Speed Manual

  4. #4
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    With nearly 300,000km on it, id say the hose would be well and truly in need to replacement anyway.

  5. #5
    Join Date
    Feb 2008
    Location
    Geelong
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    Thread Starter
    Quote Originally Posted by Lucas_R View Post
    With nearly 300,000km on it, id say the hose would be well and truly in need to replacement anyway.
    Yes you are right. The hose didn’t blow off as I first thought. It split! I will replace it. New hose ordered.


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    2.0TDI Comfortline, Candy White, Sun Roof, Leather, SATNAV, Bluetooth, 6 Speed Manual

  6. #6
    Join Date
    Jan 2018
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    Sydney near Parramatta
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    Which hose blew? Was it just a boost leaking sort of sound? Mine has started that, and I pulled the two hoses off the bottom of the intercooler on the weekend and cleaned the o-rings and the metal ends, but have only seemed to make the leak noise a bit more obvious. Where did you get your hoses from? How much were they? I've only got 152k on mine.
    Richard
    2007 Black Jetta 103TDI Manual, 18s, body kit + rear spoiler
    2001 Landcruiser FZJ105 Manual - The petrol guzzler!

  7. #7
    Join Date
    Jan 2018
    Location
    Sydney near Parramatta
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    54
    Users Country Flag

    My hose ended up being the first off the turbo, split inside the elbow. I picked up a second hand hose, and it's all good again for now.
    Richard
    2007 Black Jetta 103TDI Manual, 18s, body kit + rear spoiler
    2001 Landcruiser FZJ105 Manual - The petrol guzzler!

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