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Thread: AC Compressor Exploded

  1. #1
    Join Date
    May 2016
    Location
    Melbourne, Victoria
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    AC Compressor Exploded

    Hi,

    Recently I was driving back from Sydney when the AC stopped blowing cold, knowing something was wrong I switched it off, and 100km later heard a bang - the aftermath of which can be seen below. I've managed to get a shorter belt which bypasses the compressor as a temporary measure which means I don't have to worry about it seizing and wrecking the serpentine belt. Has this happened to anyone on here before? If so could you tell me a bit about what was involved and the approximate cost? Took it to the local mechanic but the guy I spoke to there said he hadn't seen this kind of failure before -probably should have waited to speak to the more experienced guys, but still was considering taking it to a Euro specialist. From the sounds of it the lines will need to be flushed, and obviously the compressor will need replacing. Car is an 06 Jetta 2.0 FSI. Any thoughts/advice would be greatly appreciated!

    AC Compressor Exploded-20191209_152846-jpg

    AC Compressor Exploded-20191209_152951-jpg

    AC Compressor Exploded-20191209_152828-jpg

  2. #2
    Join Date
    Jul 2007
    Location
    Brissy
    Posts
    2,195
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    Wow that really is quite extreme.
    These have a breakaway bushing in the pulley to allow the compressor to seize and still allow pulley to spin.

    As for repairs, I had a new compressor done a week or so ago, total was $1200 in Brisbane. I would recommend an AC specialist.

    Compressor $650
    Desiccant (receiver drier) $15
    Gas $75
    Cabin filter $35
    Labour $425
    MK4 GTI - Sold
    MK5 Jetta Turbo - Sold
    MK5 Jetta 2.Slow - Until it dies.

  3. #3
    Join Date
    Aug 2011
    Location
    brisbane
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    297
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    As above, you can pick up a new genuine compressor for $600/650 here in Brisbane. Fairly simple to replace if your half handy, just the re-gas obviously needs to be done by a tech.

  4. #4
    Join Date
    May 2016
    Location
    Melbourne, Victoria
    Posts
    157
    Users Country Flag Thread Starter
    Just thought I'd update this with what it cost to fix:

    $470 AC Compressor (Hella)
    $550 Labour + regas
    2016 GTI 40 Years | 2012 Up! | 2006 Jetta - Sold

  5. #5
    Join Date
    Jul 2007
    Location
    Brissy
    Posts
    2,195
    Users Country Flag
    Just in time for summer hey
    MK4 GTI - Sold
    MK5 Jetta Turbo - Sold
    MK5 Jetta 2.Slow - Until it dies.

  6. #6
    Join Date
    Oct 2020
    Location
    Tampa, FL
    Posts
    11
    Users Country Flag

    Oh man, that's a pricey repair. Good luck to OP.

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