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Thread: Drive belt failure one month after Service

  1. #1
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    Drive belt failure one month after Service

    Hi,

    Yesterday, I was one of the most unpopular people in Sydney. About 3pm, in heavy traffic, my 4yo Multivan 'clunked' loudly and subsequently broke down in an on-ramp to the Sydney harbour bridge, blocking that lane. Wow, was I popular! Thankfully the RMS appeared a few minutes later and towed me away.

    Eventually I got another tow to the VW dealership which did the 75k/60 month service one month ago. Today, they call me with the diagnosis- snapped drive belt and when they manually rotate the engine, it will not turn a full rotation and they will have to start taking things apart for further investigation . I asked whether the belt was checked as part of their service. They said yes, but something sharp could have come up off the road and damaged the belt causing the failure.

    I would like to know whether this is possible/likely or if the dealership is deflecting blame from not carrying out the service correctly. Can anyone advise?

    Thanks for any assistance.

    Chris

  2. #2
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    Known fault on these. The accessory belt can get fed into the small gap between the crankshaft pulley and the bottom timing belt cover. It causes the timing belt to slip, which in turn causes internal damage to the engine.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

  3. #3
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    As this is a known issue I read on the Brickyard that VW have retro fitted a part to prevent this from happening , now not sure if its been fitted as standard or maybe as part of quiet service campaign . Like Umai says it is a known fault I would be hitting VW up for repairs , don't fall for that cock and bull story about something flying up at that very spot and cutting the belt what a load of codswollop .

  4. #4
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    OK. The guy at the dealership did talk about getting 'goodwill' from VW to cover the cost of parts- which I did not quite understand. Why would VW give away spare parts? However a known fault would explain their generosity. Is there anything I can reference to help persuade them to get VW to pay for this in full?

  5. #5
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    Chris your best approach is letting the service manager know you are aware of a known fault,request assistance from vw head office as explained on goodwill gesture.Our company is aware of several successful claims and all comes down to the way you position your request . Happy to give free advice over the phone, [96792900] we at volksmuller carry the modified version belt cover and always check both Amarok/T5 at service interval. This service rectification is low cost in comparison to expensive engine damage,honestly the dealer should of given you a choice at service time to replace the cover if they really cared !!!!and valued you as their customer.

  6. #6
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    Is the poly V drive belt required to be changed at that service interval? How is it the dealers or mechanics fault. Maybe it was checked and there were no signs of wear or cracks in the belt. I normally quote them when the timing belt is replaced at 100,00-120,000 km that's seems to be the time most workshops an dealers suggest.
    If the belt failed for whatever reason how can you all blame the mechanic or the dealer for not being Nostradamus and predicting the future. This is also not a known fault for the belt to break they can break anytime!! Who even knows if something else caused belt to fail possibly a roller seized? its a known issue that the belt may get caught In between crank pulley and cover when it breaks!! This part prevents this from occurring. Nothing worse for an owner than when a car breaks down but it's not always the Mechanics fault. If someone knows proper interval service for poly V belt please post.

  7. #7
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    Quote Originally Posted by grtuned View Post
    Is the poly V drive belt required to be changed at that service interval? How is it the dealers or mechanics fault. Maybe it was checked and there were no signs of wear or cracks in the belt. I normally quote them when the timing belt is replaced at 100,00-120,000 km that's seems to be the time most workshops an dealers suggest.
    If the belt failed for whatever reason how can you all blame the mechanic or the dealer for not being Nostradamus and predicting the future. This is also not a known fault for the belt to break they can break anytime!! Who even knows if something else caused belt to fail possibly a roller seized? its a known issue that the belt may get caught In between crank pulley and cover when it breaks!! This part prevents this from occurring. Nothing worse for an owner than when a car breaks down but it's not always the Mechanics fault. If someone knows proper interval service for poly V belt please post.
    What they mean is that VW know that this is happening, btw, not every engine (t.belt cover) is designed in such way that the accessories belt can get inside the timing belt area. VW knows that and they should do more about that. Perhaps a recall would be better than putting the car owners in an unpleasant situations. But, if the cost of recall is greater than the occasional engine failure, I'd expect that they cover the cost of the breakdowns completely including paying for the transport and accomodation if one is on holidays.

    Though I can here what you try to say. Most people always blame mechanic when something goes wrong. Also, many just don't want to pay for more than a bare minimum, but expect that you remove and inspect every part under the magnifying glass when you service their car, especially when the car broke down. Many also disregard the report they get after the service and often thinking that we're just after their money.
    Finding the cheapest place where to get the car serviced is a very common topic through the Internet forums. But, when the things go south, they've always expected nothing else but the high quality jobs.
    The end of Sunday rant.
    Last edited by Transporter; 22-11-2015 at 07:40 AM.

  8. #8
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    I sort of agree with grtuned but only up to a point , yes sometimes we like to blame the mechanics whoops technicians is what they are called today . But more often the blame should be aimed at the manufacturer because they do not understand local issues , this relates to climate and driving conditions . Now here is my opinion on this one' whilst VW do testing on their cars I do not believe they take into consideration Australia's dramatic conditions . Ok they built the Tiptronic in the first T5 and made the claim Sealed for Life , so in summer when the temps are in the high 30's to 40's what happens to the auto fluid as there is NO external cooler for the auto fluid it burns and decays .Seems VW learnt from that one too late by changing procedures for the DSG as they declared Australia a " Hot Climate Country " in 2010 . Our cars are RH drive who was the brilliant designer who placed the diesel fuel cooler under the passengers side floor directly behind the front wheel in the only space not protected from rocks being thrown up by that same wheel which is going to go offroad first ? And now it seems that because the under body engine cover which was standard on the T4 and early T5's was also deleted , this is being attributed according to this guys dealer was the cause of the failure or maybe just maybe the rubber compound of the belt does not stack up to our conditions . Food for thought methinks .

  9. #9
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    The real point here is experience, a trained tech should know what to check....hence a cheap service at a local service centre that are not specialists will over look a check point from the pure fact of poor knowledge . A dealership knows through TPI"s a modified lower timing belt cover will greatly reduce a risk of cylinder head damage. I agree forums can drive a price related service to service centres who really
    1.have limited knowledge or product training
    2. not well equipped
    3. use inferior quality parts

    All the above are related to what a independent service centre sets as a fair market price, sure people compare a japanese car service to VAG product and think they are getting ripped off....BUT are they really ? servicing a toyota corolla is basic....service a v10 Touareg R50 and way more knowledge and experience is required on the product this is a real cost that needs to be passed onto the customer. Thanks to Ultra Tune and the likes who service at $149.00 seriously what do you expect...with labour charges and product cost / quality HOW long does your car sit on a hoist for ....15min max. This is what sets market perception on service price,how can a business invest in tools/knowledge when the earn is less than wages!!!! this just drives the quality down .

    The real fault falls on the uneducated customer who firstly doesn't know what effort and costs are truly involved to become a reputable service centre...secondly a customer who walks away and says this is the best mechanic and broadcasts this fact...who really doesn't know himself what should have been done at that service interval in the first place BUT it was cheaper than every one else. This mentality is dangerous , in life you get what you pay for.!
    Supporting a local reputable independent VAG service centre / persons ensures your car receives the care and attention required,after all most of us are enthusiasts for the brand and thats why we are in the business in the first place.

  10. #10
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    Sunny.....accessory belt is a servicable item and should of been replaced at service interval.
    point 2. all VAG auto transmissions have oil coolers...be it some where increased in size at later dates.
    Not all under body trays we deleted on all model T5's either ...poverty pack models suffered firstly in this deletion,the tray is a water entry and noise suppression item.
    VW rely on third party suppliers for many products, along with extensive testing.....all rubber style products have a operation and shelf life.
    Finally the dealer should have known by pure fact of failures ,accessory belt and lower timing belt cover should have been inspected and or replaced. for under a hour labour cost ,$70 or so for the modified timing cover the customer should have ok'd the repair order had the consequence been explained....our company stock's these parts and customers ALWAYS give the go ahead once explained.
    more food for thought.

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