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Thread: Help on some dimensions!

  1. #1
    Join Date
    May 2012
    Location
    Tullamarine
    Posts
    190
    Users Country Flag

    Help on some dimensions!

    Hey guys I've been calling up a few places and no one could give me an answer! I've got a 5 speed box out of a mk2 which I was given to me from a mate and i recently brought a 1.8l adz off the wreckers which was missing a few bits and pieces. I'm just trying to get it together so i can drop it into my mk1 but I've hit a brick wall! I'm in need of bolts that connect the gearbox and the engine and also the starter motor!
    If anyone has any dimensions of these specific bolts can you please let me know. Thanks
    Steve
    MK1, 1976 golfLS, 4 door (SOLD! Will be missed)
    MK1, 1980 golfGLD, 4 door (1.8l, 8v, 5 speed)

  2. #2
    Join Date
    May 2005
    Location
    Gosford Central Coast NSW
    Posts
    4,386
    Steve,

    do you still have your old engine/gearbox? You can use those bolts....

    You can replace the stud on the 4 speed box with a bolt on the 5 speed, I think its M12x1.5 and about 70mm long.

    I think the 2 bolts for the block below the head are also M12x1.5 and around 70mm long should work.

    The starter motor bolts are very long and I think are m10x1.5 or m10x1.25 - check the nut on the from engine mount bracket for the pitch. If you use your old starter motor that should work. You can use a diesel starter motor, the only thing its missing is a terminal for the ignition circuit that shorts out the resistor for the coil so it gets 12V when you are cranking over the engine.
    '07 Touareg V6 TDI with air suspension
    '98 Mk3 Cabriolet 2.0 8V
    '99 A4 Quattro 1.8T

  3. #3
    Join Date
    May 2012
    Location
    Tullamarine
    Posts
    190
    Users Country Flag Thread Starter
    I've got the old engine and gearbox, I was having a look for the bolts on my old diesel engine/box nothing found humph!
    I might have to see a volswagen spare parts rep to print me out the bolt sizing!
    MK1, 1976 golfLS, 4 door (SOLD! Will be missed)
    MK1, 1980 golfGLD, 4 door (1.8l, 8v, 5 speed)

  4. #4
    Join Date
    Feb 2006
    Location
    Melborune, VIC
    Posts
    318
    Users Country Flag

    Help on some dimensions!

    Order them from VW. They are usually pretty reasonable for small stuff like that.

  5. #5
    Join Date
    Jun 2011
    Location
    Sydney NSW
    Posts
    1,146
    Users Country Flag
    Bolts and nuts are stamped (or formed) with the material rating on them. All you would need to do is get matching ones.

  6. #6
    Join Date
    May 2012
    Location
    Tullamarine
    Posts
    190
    Users Country Flag Thread Starter
    Thanks for that! It will be best if I go into a volkswaogn dealer and see the parts reps.
    MK1, 1976 golfLS, 4 door (SOLD! Will be missed)
    MK1, 1980 golfGLD, 4 door (1.8l, 8v, 5 speed)

  7. #7
    Join Date
    May 2005
    Location
    Gosford Central Coast NSW
    Posts
    4,386
    yeah grade 10.9 will get you out of trouble.
    '07 Touareg V6 TDI with air suspension
    '98 Mk3 Cabriolet 2.0 8V
    '99 A4 Quattro 1.8T

  8. #8
    Join Date
    Jan 2012
    Location
    Everton Hills Brisbane
    Posts
    28
    Users Country Flag

    Steve,

    Top of gearbox - 2 of 12 x 1.75 x 50mm bolt
    Bottom of box, remove stud and replace with - 1 of 12 x 1.75 x 50mm bolt
    Starter motor - 2 of 10 x 1.5 x 135mm bolt

    Remember to check the diameter of your gearbox input shaft to your clutch driven plate.

    Grahame

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